MetaCrust
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PRODUCT 02 · MCocv1OPERATIONAL DATA CONTINUITY

Know What Happens to Your Data When Connectivity Disappears.

MetaCrust helps organizations operating in remote, harsh, and low-connectivity environments detect data interruptions, preserve data that reaches the gateway, recover buffered data when connectivity returns, and understand what happened along the way.

Connect.Observe.Detect.Preserve.Recover.Explain.
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MetaCrust MCocv1 industrial edge gateway with M12, serial, Ethernet and USB interfaces
Core Highlights · MCocv1

Multi-Protocol Connectivity

Modbus RTU/TCP · RS232 · MQTT/S · HTTP/S · I2C · 4–20 mA

Real-Time Monitoring

Live device status, metrics and trends

Anomaly Detection

Detect device, communication and data anomalies with explanations

Store and Forward

Preserve and recover data during connectivity interruptions

Interruption Visibility

Detect when communication or devices become unavailable

The Problem

When Connectivity Fails, Data Shouldn’t Become a Mystery

Traditional monitoring can tell you that data is missing. MetaCrust is designed to help answer the questions that come next:

  1. Q.01When did the interruption begin?
  2. Q.02How long did it last?
  3. Q.03Was the source device still producing data?
  4. Q.04Where was the likely failure point?
  5. Q.05What data reached the gateway and was preserved?
  6. Q.06What was recovered when connectivity returned?

MetaCrust turns communication interruptions into measurable, explainable operational events.

How MetaCrust Works

01
CONNECT
Connect sensors, meters, controllers, equipment and other field devices using industrial and IoT interfaces.
Capabilities

One Gateway. Multiple Layers of Visibility.

01

Device & Data Monitoring

Live device status, operational metrics, trends and historical data.

02

Anomaly Detection

Detect silent devices, abnormal reporting rates, malformed data, sequence issues, authentication failures and communication anomalies.

03

Store-and-Forward Recovery

Preserve gateway-received data during downstream interruptions and replay it after connectivity returns.

04

Connectivity Management

Monitor Ethernet, Wi-Fi and cellular connectivity with configurable uplink priorities and failover.

05

Incident Intelligence

Correlate device, gateway, network and destination events into understandable operational incidents.

06

Continuity Evidence

Measure interruption duration, blind time, buffered data, replayed data, unrecovered data, recovery percentage and interface changes.

Built for Challenging Environments

MetaCrust gateway deployed at a remote coastal mining site at night
  • 01

    Mining & Remote Operations

    Maintain visibility across remote monitoring systems, environmental equipment, utility skids and field instrumentation.

  • 02

    Manufacturing & Industrial Systems

    Add continuity monitoring to existing equipment, production systems and process/utility skids.

  • 03

    Water & Environmental Monitoring

    Preserve field data through intermittent communications and remote-site outages.

  • 04

    Telecom & Remote Infrastructure

    Monitor distributed equipment where network availability cannot always be assumed.

  • 05

    Healthcare & Connected IoT

    Extend secure connected-device environments with gateway-level communication monitoring, continuity and recovery capabilities.

Works With Existing Infrastructure

MetaCrust is designed as an overlay—not a replacement for your existing PLC, SCADA, monitoring or cloud systems.

Interfaces & protocols include:
Modbus RTU / RS-485Modbus TCPRS-232MQTT / MQTTSHTTP / HTTPSEthernetWi-FiCellular
Incident Evidence

From Missing Data to Clear Evidence

Instead of simply seeing a gap in a dashboard, MetaCrust helps build an incident record containing:

INCIDENT RECORD
  1. 01Interruption Start
  2. 02Detection
  3. 03Source Status
  4. 04Gateway Status
  5. 05Active Uplink
  6. 06Destination Status
  7. 07Likely Failure Domain
  8. 08Buffered Data
  9. 09Replayed Data
  10. 10Unrecovered Data
  11. 11Restoration
THE RESULT:
Greater Operational Visibility
Measurable Data Continuity
Faster Troubleshooting & Recovery
Clearer Incident Evidence
MetaCrust for Mining
0K+Messages BufferedControlled Outage Test
0%Recovery ShownDemonstrated Replay Test
0 / 10Mining-Customer AssessmentCommunications + Modbus Praised
$0KUp to, per downtime eventPublished surface-mining example: $3,000/hour × 60 hours

Sources: Gates Australia surface-mining downtime infographic; ControlGlobal / Eagle Mine remote monitoring case study.

i
IMPORTANT DATA BOUNDARY

MetaCrust can preserve and account for data that successfully reaches the gateway. Data that never reaches the gateway because of an upstream device or acquisition failure cannot be recovered by the gateway.

Don’t Just Know That Data Is Missing. Know What Happened to It.

Bring greater visibility, continuity and recovery to connected operations in environments where connectivity cannot always be guaranteed.

Request a Demo →Discuss a Pilot Deployment
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MetaCrust™ Operational Data ContinuityOperational Visibility. Data Continuity. Faster Recovery.